Custom Wire Capabilities
Mercury Wire Products prides itself on the ability to take a concept from design to delivery. Our solutions are uniquely suited to meet the demands of our customers. With our inventory of raw materials and lean manufacturing operation, we provide responsive, reliable deliveries to meet the needs of today’s global market. From single conductor to complex multi-conductor constructions, Mercury Wire meets the most demanding requirements. As a custom cable manufacturer, our capabilities are continually growing. Contact us today to design a cable for your specific application.
Conductor
Size Range: 36 AWG through 4/0 AWG
Tin, Silver, Nickel and Bare Copper – solid, stranded, rope lays, high strand counts for additional flexibility
High Strength Alloys
Primary Insulation and Jacket Materials
Insulation Thickness - .004" through .100”
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Color Coding
Stripe, Printed Number or Letter Identification, Band Mark, Sequential Marking
Cabling
Number of Conductors: 1 through 300
Twisted Pairs, Triples, Quads, Composite Cables, Parallel, Siamese Cables, Bonded Ribbon
Shielding
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Special Processes
- Water Blocking
- Strength Members (Kevlar®, Technora®, Twaron®, Vectran® Aramid, Polyester, Fiberglass Rod)
- Tube Extrusion
- Controlled Buoyancy (positive, negative)
Custom Assemblies
- Cut to Length
- Cut & Strip
- Terminations
- Injection Molding
- Custom Cable Assemblies
Please see our Custom Cable Assembly and Value Added Services page for more details about our assembly and value added services capabilities.
Product Verification Testing
Application Specific Simulation and
Testing
Continuous Monitoring of Key Process Parameters
Full Range of Testing including:
- Dimensional, Physical and Mechanical
- Electrical Testing including Capacitance, Impedance, Attenuation
- Cable Flex Testing