No two applications are the same, and neither are our cables. We design and manufacture wire and cable solutions that address complex challenges head-on. By engineering precise production processes and purpose-built equipment, we optimize every step of manufacturing to enhance quality, improve efficiency, and adapt to changing business needs.
Our flexible approach allows production to scale quickly, from short-run prototypes to full production. With the right processes in place, lead times stay short, costs remain controlled, and performance is never compromised.
Custom should not mean complicated. Our engineering team refines, tests, and optimizes every design for performance, durability, and efficiency before it ever reaches production.
With rapid prototyping, small-batch workcells, and deep material expertise, designs are validated quickly to reduce risk and eliminate delays. Whether you are developing a new product, improving an existing design, or preparing to scale, our customer-first approach ensures your solution is tailored, tested, and ready for success.
Supply chain performance depends on predictability and reliability, not just speed. Our delivery and inventory flow are designed around lean principles that eliminate waste and align production with real-time needs.
Pull-based replenishment and planned lead times keep your operations running smoothly while improving cash flow and reducing risk. Whether you need same-day shipments, scheduled releases, or a Kanban inventory system, we help ensure your products arrive on time, every time.
Every great cable begins with the right foundation. From wire gauge and insulation to shielding, compliance, and environmental protection, every design choice affects performance, durability, and efficiency.
We use high-quality materials and advanced construction methods to create cables that perform in the toughest conditions. Whether for high-speed data, demanding electrical loads, or harsh environments, every detail matters and we make sure every cable is built to perform with precision and reliability.
Cable assemblies are the link between performance and reliability. From connectors and terminations to molding, soldering, and testing, every detail is designed to ensure seamless integration and long-term dependability.
With short-run prototyping, custom mold design, and in-house validation, assemblies are built for precision and strength. Whether for industrial, analytical, or medical applications, a well-engineered cable assembly simplifies installation, enhances performance, and ensures reliability where it matters most.
Selecting the right wire gauge is essential for conductivity, capacity, and durability. Using the American Wire Gauge system, we produce a range of copper wires from bare and tinned to oxygen-free options engineered to meet your specific power and signal needs.
Each wire is designed for efficiency, reliability, and long-term performance across industrial, medical, and specialized applications.
Extrusion adds protection and precision. By applying durable insulation and jacketing, we enhance cable performance and environmental resistance. Using advanced thermoplastics like PVC and PE, we ensure every cable meets your electrical, mechanical, and environmental requirements.
With a variety of dies and configurations, extrusion can be tailored for single, dual, or multi-layer coatings, while advanced stripping and printing options create cables ready for seamless integration.
The right insulation and jacketing keep your cables safe and efficient under pressure. We select materials based on your voltage, flexibility, and environmental needs from PVC for general use to PUR for high durability in rugged environments.
Each material offers specific advantages in strength, resistance, and thermal stability, ensuring your cables perform reliably and last longer, even in demanding conditions.
Shielding is the key to clean, uninterrupted performance. We apply precision-engineered shielding using braids, tapes, or fibers to protect against interference and signal loss.
Whether reducing electromagnetic noise, protecting sensitive data, or ensuring compliance with industry standards, our shielding enhances durability, safety, and overall cable integrity.
Twisting and cabling are how we build structure and performance into every design. Twisting pairs of conductors reduces interference, while cabling organizes multiple wires into efficient, high-performance configurations.
This process ensures stable signal transmission, reduces crosstalk, and improves mechanical strength critical for applications that demand flexibility and reliability.
Moisture is one of the biggest threats to cable performance. We use specialized tapes, gels, and materials to block water and prevent signal degradation in high-humidity or submerged environments.
Whether for outdoor, underwater, or moisture-prone applications, water-blocked cables from Mercury are engineered for long-term reliability, extended lifespan, and consistent performance in even the harshest conditions.
