Construction Essentials

Designing Your Custom Cable & Assembly

Designing your ideal wire and cable solution requires consideration of factors such as wire gauge (AWG), electrical amperage requirements, transfer distance, environmental conditions, regulatory requirements, and compliance with other application-specific parameters.

Mercury Wire’s offering includes support in the selection of the most appropriate materials and components required to help ensure that the final product we manufacture for you meets your specific application needs. From determining the number of conductors, selecting wire gauge, determining water resistance, selecting insulation material, and integrated assembly components, our goal is to provide you with the most robust wire and cable solutions.

Click on the links below to learn more about some of the key wire and cable construction variables we consider when configuring your wire and cable solution.

Insulation and Jacketing Tile — Insulation and Jacketing

Twisting and Cabling Tile — Twisting and Cabling

From Custom Cables to Complete Assemblies

Need more than just a cable? We design and build custom cables and ready-to-use assemblies that simplify your supply chain, improve efficiency, and keep your production moving.

Request a Custom Quote

Getting started is simple. Tell us about your project, and our team will deliver a fast, accurate quote for your custom cable or assembly solution. No hassle, just responsive partnership from the start.